LLNL’s invention is a photopolymerizable polymer resin that consists of one or more nitrile-functional based polymers. The resin is formulated for SLA based 3D printing allowing for the production of nitrile-containing polymer components that can then be thermally processed into a conductive, highly graphitic materials. The novelty of the invention lies in (1) the photo-curable nitrile-…
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![Picture of SLA printed structures using 3D printable nitrile-containing photopolymer resins](/sites/default/files/styles/scale_exact_400x400_/public/2024-04/SLA%20printed%20structures%20using%203D%20printable%20nitrile-containing%20photopolymer%20resins.jpg?itok=cVxxoNNY)
![Picture of interlocked electrode structure with metal plated surfaces](/sites/default/files/styles/scale_exact_400x400_/public/2024-03/Interlocked%20electrode%20structure%20with%20metal%20plated%20surfaces.jpg?itok=1A_mLJdP)
LLNL researchers have developed a fabrication process for creating 3D random interdigitated architectures of anodes and cathodes, eliminating the need for a membrane to separate them. This approach is similar to the repeating interdigitated multi-electrode architectures that also were developed at LLNL.
![Printed TPMS membrane structures using nanoporous photoresist](/sites/default/files/styles/scale_exact_400x400_/public/2023-12/Printed%20TPMS%20membrane%20structures.png?itok=siH1EwC9)
LLNL researchers have developed novel advanced manufactured biomimetic 3D-TPMS (triply periodic minimal surface) membrane architectures such as a 3D gyroid membrane. The membrane is printed using LLNL's nano-porous photoresist technology. LLNL’s 3D-TPMS membranes consist of two independent but interpenetrating macropore flow channel systems that are separated by a thin nano-porous wall. 3D-…
![Electrodeposition of Zn onto 3D printed copper nanowire (CuNW)](/sites/default/files/styles/scale_exact_400x400_/public/2023-07/ElectrodepositionofZnon3dprintedCuNW.jpg?itok=2G2D1kt9)
Improving the active material of the Zn anode is critical to improving the practicality of Zn-MnO2 battery technology. LLNL researchers have developed a new category of 3D structured Zn anode using a direct-ink writing (DIW) printing process to create innovative hierarchical architectures. The DIW ink, which is a gel-based mixture composed of zinc metal powder and organic binders, is extruded…
![New class of lattice-based substrates](/sites/default/files/styles/scale_exact_400x400_/public/2023-05/lattice-based%20substrate.png?itok=vFuqTT03)
To get the best of both worlds – the sensitivity of LC-MS with the speed of PS-MS – and a functional substrate that can maintain sample integrity, LLNL researchers looked to 3D printing. They have patented a novel approach to create lattice spray substrates for direct ionization mass spectroscopy using 3D-printing processes.
![3D Printing of High Viscosity Reinforced Silicone Elastomers](/sites/default/files/styles/scale_exact_400x400_/public/2023-05/3dPrintableSiliconeInks.png?itok=C6lgLCTy)
LLNL researchers, through careful control over the chemistry, network formation, and crosslink density of the ink formulations as well as introduction of selected additives, have been successful in preparing 3D printable silicone inks with tunable material properties. For DIW (direct in writing) applications, LLNL has a growing IP portfolio around 3D printable silicone feedstocks for diverse…
![3D Printing of Fiber Reinforced Composite Thermoset Structures](/sites/default/files/styles/scale_exact_400x400_/public/2023-04/3D%20Printing%20of%20FRC.png?itok=WZfsZPZy)
LLNL’s method of 3D printing fiber-reinforced composites has two enabling features: