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Proof-of-concept demonstration of VSM: the material in negative space receives enough accumulated light energy to degrade, resulting in negative features printed

This LLNL invention is comprised of (1) a volumetric subtractive manufacturing system which can tomographically manufacture 3D structures with negative features (materials in negative space is degraded with light exposure), and (2) a hybrid volumetric additive/subtractive manufacturing system in which a gelled/solid structure is printed by resin material polymerization using one light, and…

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Cross Section of the High-Voltage Insulator Joint

The approach is to build a high voltage insulator consisting of two materials:  Poly-Ether-Ether-Ketone (“PEEK”) and Machinable Ceramic (“MACOR”).  PEEK has a high stress tolerance but cannot withstand high temperatures, while MACOR has high heat tolerance but is difficult to machine and can be brittle.  MACOR is used for the plasma-facing surface, while PEEK will handle the…

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CAL Computed Axial Lithography

LLNL has developed a system and method that accomplishes volumetric fabrication by applying computed tomography (CT) techniques in reverse, fabricating structures by exposing a photopolymer resin volume from multiple angles, updating the light field at each angle. The necessary light fields are spatially and/or temporally multiplexed, such that their summed energy dose in a target resin volume…