LLNL’s researchers use physical vapor deposition (sputter deposition or electron beam deposition) to coat an inert gasket material (i.e. PTFE) with a conductive metal (i.e. copper). The gas diffusion electrode overlaps onto the copper coated gasket to allow for electrical conductivity between the catalyst surface and the flow field/current collector of a CO2 electrolyzer. The coated gasket…
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![SEM image of nanoporous Cu catalyst material](/sites/default/files/styles/scale_exact_400x400_/public/2024-02/SEM_nanoporous_Cu_catalyst.png?itok=xqwrkv1f)
Using their computational design optimization, LLNL researchers have developed copper-based dilute alloy catalysts (contains <10 at.% of the minority metal alloy component) and demonstrated these novel catalysts have improved energy efficiency and selectivity of the methane conversion reaction. By alloying copper with a small amount of the electropositive minority metal element, the…
![MonoTel Compact Monolithic Space Telescope](/sites/default/files/styles/scale_exact_400x400_/public/2024-01/MonoTel%20Compact%20Monolithic%20Space%20Telescope.png?itok=G-ETi6O8)
Rapid monolith development at scale is achieved through use of a functionally equivalent optic simulant made from a low-cost material to substitute the functional optic. Monolith optical performance is affected not only by thermal expansion but also by temperature inhomogeneity due to the temperature dependence of refractive index.
![MonoTel Compact Monolithic Space Telescope](/sites/default/files/styles/scale_exact_400x400_/public/2024-01/MonoTel%20Compact%20Monolithic%20Space%20Telescope.png?itok=G-ETi6O8)
Aeroptics are a proposed new class of monolithic optical system in aerogel fabricated by molding around a master mandrel. This approach combines the intrinsic stability of proven monolithic telescopes, with the ultralow density of silica aerogels. In Aeroptics, the monolith is hollow with an aerogel substrate providing a supporting structure. Theoretically, Aeroptics could enable 1-m aperture…
![MonoTel Compact Monolithic Space Telescope](/sites/default/files/styles/scale_exact_400x400_/public/2024-01/MonoTel%20Compact%20Monolithic%20Space%20Telescope.png?itok=G-ETi6O8)
This invention achieves both a wider field of view and faster f-number within a monolithic substrate by incorporating an aspheric convex refractive first surface and a planar aspheric field corrector surface on the final refractive surface. These two refractive surfaces work in conjunction with a concave aspheric primary and convex aspheric secondary mirror (e.g. Cassegrain type) to improve…
![Potential reactor configurations with printed TPMS scaffolds](/sites/default/files/styles/scale_exact_400x400_/public/2023-12/Reactor_Config_with_TPMS_scaffolds.png?itok=stDW7Z7n)
LLNL researchers have devised a set of design principles that facilitates the development of practical TPMS-based two fluid flow reactors.; included in the design are these new concepts:
![Filled (8,8) (left) and (15,15) (right) CNTs with [EMIM+][BF4- ] using SGTI with the proposed spliced soft-core potential (SSCP) approach](/sites/default/files/styles/scale_exact_400x400_/public/2023-10/Filled%20CNTs%20using%20SGTI.png?itok=Dy0ObN7i)
LLNL researchers have developed a novel simulation methodology using slow growth thermodynamic integration (SGTI) utilizing spliced soft-core interaction potential (SSCP). The approach to filling the molecular enclosures is a nonphysical one. Rather than filling the pores from the open ends this method creates steps in the algorithm that allow molecules to pass through the pore wall and…
![Graphite](/sites/default/files/styles/scale_exact_400x400_/public/2023-09/graphite.jpg?itok=2CQBn1ca)
LLNL’s innovation offers an alternate synthetic route to graphite at lower cost using a molten salt mixture of CaCl2-CaCO3-CaO. The synthetic production of graphite and other high-value carbon materials is accomplished in molten salt media via electrochemical reduction and transformation of the carbon from the carbonate ion. The broad electrochemical window of molten salts enables the…
![Projection Microstereolithographic Additively Manufactured Anion Exchange Membrane](/sites/default/files/styles/scale_exact_400x400_/public/2023-05/PuSL%20AEM.png?itok=kMLx_xAK)
The novel LLNL approach is to use projection microstereolithography (LAPµSL), starting with a photocurable methacrylate resin formulation consisting of a combination of a photoinitiator, photoabsorber, inhibitor, solvents, and other additives. Prior to use, the resin is pretreated to control viscosity for easier handling. The resin is fed to a LAPµSL printer which employs a near UV light…
![SEM image showing internal porosity of DIW printed parts](/sites/default/files/styles/scale_exact_400x400_/public/2023-05/internal%20porosity%20of%20DIW%20printed%20parts%20sq.png?itok=_QsLKjM7)
The inventors have developed a 3% Yttria partially-stabilized Zirconia (3YZ) ceramic ink that produces parts with both nano and microporosity and is compatible with two AM techniques: DIW and projection microstereolithography (PμSL). The 3YZ nano-porous ceramic printed parts had engineered macro cavities measuring several millimeters in length, wall thicknesses ranging from 200 to 540 μm, and…
![Microcapsules offer high surface area and a superior delivery system.](/sites/default/files/styles/scale_exact_400x400_/public/2020-11/Figure1IDEA.jpg?itok=9pdFUISw)
This invention describes a multiple nozzle microfluidic unit that allows simultaneous generation streams of multiple layered coaxial liquid jets. Liquids are pumped into the device at a combined flow rate from 100 mL/hr to 10 L/hr. Droplets are created with diameters in the range of 1 µm to 5 mm and can be created with 1-2 shell layers encapsulating fluid. Droplets created from the system can…
![monolithic_telescope.png monolithic_telescope](/sites/default/files/styles/scale_exact_400x400_/public/2019-08/monolithic_telescope.png?itok=s7ZajArc)
Monolithic Telescopes are a novel implementation of a solid catadioptric design form, instantiated in a monolithic block of fused silica.
![Nanoporus gold](/sites/default/files/styles/scale_exact_400x400_/public/2022-06/nanoporus%20gold%20875x500.jpg?itok=A0gFmVPT)
By combining 3D printing and dealloying., researchers at LLNL have developed a method for fabricating metal foams with engineered hierarchical architectures consisting of pores at least 3 distinct length scales. LLNL’s method uses direct ink writing (DIW), a 3D printing technique for additive manufacturing to fabricate hierarchical nanoporous metal foams with deterministically controlled 3D…
![Space-based Telescopes for Actionable Refinement of Ephemeris (STARE)](/sites/default/files/styles/scale_exact_400x400_/public/2022-06/STARE.jpg?itok=nUdNYjfG)
LLNL is developing the Space-based Telescopes for Actionable Refinement of Ephemeris (STARE). STARE is a constellation of low cost nano-satellites (less than 5Kg) in low-earth orbit dedicated to the observation of space debris in conjunction with a ground-based infrastructure for maintenance, coordination and data processing. Each nano-satellite in the constellation is capable of recording an…
![energy_absorbing_material.jpg energy_absorbing_material](/sites/default/files/styles/scale_exact_400x400_/public/2019-08/energy_absorbing_material.jpg?itok=UxNZ6nWH)
To overcome limitations with cellular silicone foams, LLNL innovators have developed a new 3D energy absorbing material with tailored/engineered bulk-scale properties. The energy absorbing material has 3D patterned architectures specially designed for specific energy absorbing properties. The combination of LLNL's capabilities in advanced modeling and simulation and the additive…
![Spectroscopic Injection Pulser prototype](/sites/default/files/styles/scale_exact_400x400_/public/2022-06/Spectroscopic%20Injection%20Pulser%20prototype%20.jpg?itok=CQZmEGas)
The technology that is available has the capability to inject realistic radiation detection spectra into the amplifier of a radiation detector and produce the all the observables that are available with that radiation detection instrument; count-rate, spectrum, dose rate, etc.
The system uses the capability of LLNL to generate the source output for virtually any source and determine…