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Picture of SLA printed structures using 3D printable nitrile-containing photopolymer resins

LLNL’s invention is a photopolymerizable polymer resin that consists of one or more nitrile-functional based polymers. The resin is formulated for SLA based 3D printing allowing for the production of nitrile-containing polymer components that can then be thermally processed into a conductive, highly graphitic materials. The novelty of the invention lies in (1) the photo-curable nitrile-…

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Picture of interlocked electrode structure with metal plated surfaces

LLNL researchers have developed a fabrication process for creating 3D random interdigitated architectures of anodes and cathodes, eliminating the need for a membrane to separate them.  This approach is similar to the repeating interdigitated multi-electrode architectures that also were developed at LLNL. 

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Printed TPMS membrane structures using nanoporous photoresist

LLNL researchers have developed novel advanced manufactured biomimetic 3D-TPMS (triply periodic minimal surface) membrane architectures such as a 3D gyroid membrane. The membrane is printed using LLNL's nano-porous photoresist technology.  LLNL’s 3D-TPMS membranes consist of two independent but interpenetrating macropore flow channel systems that are separated by a thin nano-porous wall…

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ground-penetrating radar system developed for buried hazard detection

A set of images generated by multiple passes over the same area can be coherently integrated by this technology developed by LLNL researchers.  The primary difficulty with coherently combining different passes is registering the images obtained from each pass, particularly if a pass only partially covers a given area.

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Electrodeposition of Zn onto 3D printed copper nanowire (CuNW)

Improving the active material of the Zn anode is critical to improving the practicality of Zn-MnO2 battery technology. LLNL researchers have developed a new category of 3D structured Zn anode using a direct-ink writing (DIW) printing process to create innovative hierarchical architectures.  The DIW ink, which is a gel-based mixture composed of zinc metal powder and organic binders, is…

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New class of lattice-based substrates

To get the best of both worlds – the sensitivity of LC-MS with the speed of PS-MS – and a functional substrate that can maintain sample integrity, LLNL researchers looked to 3D printing.  They have patented a novel approach to create lattice spray substrates for direct ionization mass spectroscopy using 3D-printing processes.

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3D Printing of High Viscosity Reinforced Silicone Elastomers

LLNL researchers, through careful control over the chemistry, network formation, and crosslink density of the ink formulations as well as introduction of selected additives, have been successful in preparing 3D printable silicone inks with tunable material properties.  For DIW (direct in writing) applications, LLNL has a growing IP portfolio around 3D printable silicone feedstocks for…

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Cross Section of the High-Voltage Insulator Joint

The approach is to build a high voltage insulator consisting of two materials:  Poly-Ether-Ether-Ketone (“PEEK”) and Machinable Ceramic (“MACOR”).  PEEK has a high stress tolerance but cannot withstand high temperatures, while MACOR has high heat tolerance but is difficult to machine and can be brittle.  MACOR is used for the plasma-facing surface, while PEEK will handle the…

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​​Drone-based GPR

LLNL researchers have developed a lightweight drone-based GPR array that when flown over a surface with laid and/or buried objects could image the field of view and be able to detect targets and discriminate them from clutter. The imaging method employs a modified multi-static architecture to provide the highest signal to noise with the lowest system weight, making it ideal for airborne or…

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Triband Image Rendering

This technology uses three different frequency bands to create intensity maps of returned signals.  Signals have traditionally been displayed as raw return data. The intensity of the return is represented by level of brightness. Assignment of a scalar value for intensity is used to determine the brightness of the image.   In this technology, each frequency is given a designated…

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An artist’s concept rendering of a 3.5-meter linear induction accelerator (LIA) with four lines-of-sight toward a patient. The blue elements magnetically focus and direct the LIA’s electron beams.

LLNL’s approach is to use their patented Photoconductive Charge Trapping Apparatus (U.S. Patent No. 11,366,401) as the active switch needed to discharge voltage across a vacuum gap in a particle accelerator, like the one described in their other patent (U.S. Patent No.

IPO logo over a face profile with interconnected lines

LLNL’s method of 3D printing fiber-reinforced composites has two enabling features:

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demo_sys

LLNL has developed a wide band (WB) ground penetrating radar (GPR) technology to detect and image buried objects under a moving vehicle. Efficient and high performance processing algorithms reconstruct images of buried or hidden objects in two or three dimensions under a scanning array. The technology includes a mobile high-performance computing system allowing GPR array sensor data to be…