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The approach is to use peroxides to modify the reaction kinetics in the production of polysiloxanes.  A radical initiator in the presence of a hydride-terminated polysiloxane will increase the rate of curing and reduce manufacturing costs.  At a minimum a formulation would contain a hydride-terminated polysiloxane, a platinum catalyst, and an initiator that generates…

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LLNL researchers have developed a custom formulated extreme low viscosity reactive silicone resin base modified with a temperature dependent thixotrope along with a modified catalyst package.  The uncatalyzed composition is capable of accepting loadings of polymer microspheres sufficient to produce a cured bulk rubber that has a density as low as 0.3 g/cc, thus…

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LLNL researchers have developed a novel method of 3D printing regular microstructured architectures and subsequent complex macrostructures from additively manufactured bio-based composite thermoset shape memory polymer composite materials. This technology for 3D additively manufactured parts utilizes up to a 4 axis control DIW system for fabricating bio­ based thermally cured epoxy based SMP…

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LLNL’s Polyelectrolyte Enabled Liftoff (PEEL) process makes changes to the substrate preparation, the holder and liftoff technique, and suggests modifications to the material itself to enable the preparation of large ultrathin free-standing films.

PEEL enables ultrathin films by chemically modifying the deposition substrate and decreasing the interfacial energy so that even thin films…

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Conventional membranes tend to be two dimensional and with relatively large thickness, which limit the achievable permeability. The ultimate goal in membrane technologies is to combine high permeability and high selectivity. LLNL has developed a transformational 3D nm-thick membrane structure using ALD (atomic layer deposition) template approach. Our membrane structure has two independent…

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LLNL’s polymer/carbon composites exhibit a strong temperature dependent conductivity response. Below a critical temperature such as the glass transition temperature ( Tg) or melting temperature, Tm of the polymeric network, the composite material is electrically insulating, having measured conductivities in the range of 1E-10 S cm-1. Upon being heated through a phase transition, the…

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To overcome limitations with cellular silicone foams, LLNL innovators have developed a new 3D energy absorbing material with tailored/engineered bulk-scale properties. The energy absorbing material has 3D patterned architectures specially designed for specific energy absorbing properties. The combination of LLNL's capabilities in advanced modeling and simulation and the additive…