LLNL researchers have designed and produced, both conductive and non-conductive porous electrode components manufactured for improved metal deposition, discharging, and fluid dynamics in hybrid flow batteries. This is achieved through Direct Ink Writing (DIW) additive manufacturing. The engineered 3D electrodes enable uniform current distribution and even metal deposition during charging…
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LLNL researchers have developed a TDLAS-based, standalone, real-time gas analyzer in a small form-factor for continuous or single-point monitoring. The system can analyze multiple gases with ultra-high sensitivity (ppm detection levels) in harsh conditions when utilizing wavelength-modulation spectroscopy (WMS).
LLNL’s invention is a photopolymerizable polymer resin that consists of one or more nitrile-functional based polymers. The resin is formulated for SLA based 3D printing allowing for the production of nitrile-containing polymer components that can then be thermally processed into a conductive, highly graphitic materials. The novelty of the invention lies in (1) the photo-curable nitrile-…
LLNL researchers refined custom mixing techniques and formulations in order to avoid clumping and fiber agglomerations for a flowable tailored feedstock that produces a homogeneous, survivable thermal barrier coating. Formulation improvements coupled with unexpected nozzle coupling from Buchi spray dry components leads to the production of fiber containing spray dried feedstock that can…
A thyristor will stay conducting until the current through the device is zero (“current zero”) or perhaps slightly negative. LLNL’s approach is to use the opticondistor (“OTV”) to force this current zero in order to force the device into an “off” state. By combining a light-activated thyristor with an OTV, a noise-immune, high efficiency, high-power switching device can be constructed. The…
LLNL’s invention combines four approaches to enable on-the-fly multi-resolution metal droplet printing: (1) a nozzle with two or more orifices of varying diameter and length, (2) a set of corresponding pressure pulses that can eject droplets out of some, but not all, orifices in either magnetohydrodynamic (MHD-LMJ) or Pneumatic-LMJ, (3) the ability to change the pressure pulse on demand,…
LLNL researchers’ approach to this challenge is to design a modular valve subsystem that redirects the flow away from the main nozzle to an “exhaust”. By re-routing the flow to a different exit port, steady state flow can be better maintained. The re-routing requires actuators that work in tandem; open and close of the nozzle and exhaust valves have to be executed simultaneously. The…
LLNL researchers developed novel workflows where material is first cast into the LCE molds at room temperature. Upon curing, the mold is induced to expand or contract (change shape) by external stimuli (light, heat, solvent) to self-release. A reduction to practice example used silica-loaded silicone ink casted into a LCE cylinder mold. It was cured at 100°C, and self-released from the LCE…
LLNL researchers have developed an innovative and uniform single-pot polymer multi-material system, based on a combination of 3 different reactive chemistries. By combining the three different constituent monomers, fine control of mechanical attributes, such as elastic modulus, can be achieved by adjusting the dosage of UV light throughout the additive manufacturing process. This results in…
Three important aspects of this invention are: (1) the formulation of a photocurable resin containing a fluorophore that exhibits AIE behavior; (2) the method of in-situ and real-time characterization for monitoring the reaction kinetics during the photopolymerization and UV-curing process; and (3) the application of a new 3D steganographic ink for 3D encrypted structure.
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The approach involves 3D printing hinges made of Pre-Stressed Polymers (“PSP”) onto polyimide (“PI”) substrates. These hinges are then able to fold in response to externally applied stimuli, such as light. First, 2D PI devices will be microfabricated. Then, PSP infused with colored inks will be printed using Direct Ink Write (“DIW”) on the hinges of the PI devices. When exposed to light…
LLNL’s approach to meet this challenge is to use a pneumatic DOD-LMJ method wherein the nozzle is filled with a molten pure metal or metal alloy. There are two reservoirs in LLNL’s invention that are in direct contact with each other: the liquid metal reservoir that is constantly heated so the metal remains molten and an inert gas reservoir, which is connected to an inert gas pressure source…
Electrodes that measure current and voltage are connected to the LPBF build plate by magnetic metal arms. These arms are placed on a steel weighted base that provides a high degree of mechanical flexibility to conform to small geometries and can be easily incorporated into a complex manufacturing system. Furthermore, the electrodes are connected to tapered copper tips that can provide strong…
The approach is to leverage the fact that a momentary “load” equal to the power transmission line impedance, (Z0), during the transient can suppress its propagation. Z(0) is typically a fixed impedance of several hundred ohms based on the geometry of most single wire transmission lines.
So, an isolated self-powered opticondistor (OTV) system may provide an ultrafast method of…
The novel approach is to make Ultem® into an ink for DIW or droplet printing by dissolving Ultem® in solvents, such as tetrahydrofuran. This produces a viscous solvent-melt that is loaded into an ambient temperature extrusion system and deposited into a defined structure by the 3D printer. Solvent mobility is limited by the polymer structure, and further solvent removal allows multiple…
LLNL’s novel approach is to use Direct Ink Write (DIW) with a co-extrusion nozzle to enable the extrusion of multiple materials as one coil. With this method, LLNL researchers were able to produce an insulating wire that is composed of three different materials, axial conducting and insulating from its inner core to its outer sheath. After heat treatment, the printed wireI was then tested…
Beam Element-based Topology Optimization (“BETO”) is one of the conventional ways to design microstructures. It starts with an initial design that is composed of many beam elements. LLNL’s invention uses accurate Component-wise Reduced Order Models (“CWROM”) rather than the inaccurate beam elements. In doing so, the process becomes computationally efficient and fast, as each reduced order…
LLNL’s novel approach is to use waveguide-based devices and microwave energy to perform characterization of the projectile or droplet. Various embodiments of droplet devices can determine the size, motion (position, velocity, and acceleration), rate, and material elements of a moving element. This invention uses a tubular housing having a first end (input port) and a second end (output port…
LLNL’s approach to designing logic gates uses heuristic as well as with the Freedom and Constraint Topologies (FACT) methods; these gates are then produced using existing additive manufacturing processes. The 10,122,365 and 10,678,293 patents describe how to fabricate the gates; the 10,855,259 patent describes ho
LLNL’s novel approach to enable MVDC power systems to operate safely is to develop a wideband gap bulk optical semiconductor switch (WBG BOSS) circuit breaker. For higher power, efficiency and temperature operation, vanadium-doped silicon carbide (V-doped SiC) appears to be the most promising basis for WBG BOSS circuit breaker (other dopants like aluminum, boron and nitrogen may further…
LLNL’s approach is to design and fabricate a massively-parallel microanode printhead using a custom complementary metal-oxide semiconductor integrated circuit (CMOS IC) chip with independent electronics for each pixel. This microanode in close proximity to the cathode surface will electroplate dissolved ions into a small voxel. The probe then moves and continues to deposit material creating…
LLNL researchers have developed an approach is to use pneumatic droplet ejection devices to rapidly 3D print solid metal parts that also have a smoother surface finish than conventional liquid metal printing. Pneumatic droplet ejection printers can be used in two different modes: “droplet mode” uses pulsed gas pressure to create individual droplets of liquid metal that are collected to build…
LLNL researchers has developed an approach to mitigate HER on the ‘plating’ electrode, which uses a sub-device as a rebalancing cell to restore electrolyte properties, including pH, conductivity, and capacity across the main device of the flow battery. This sub-device, which may need to be powered externally, has three major physical components: (1) a cathode electrode, (2) an anode electrode…
LLNL has developed a novel methodology for using commercially available automated sensors and actuators which can be deployed at scale in large appliances and plug-in EVs to provide as needed electric grid stabilization capabilities. The approach comprises of a population of voltage relays with a range of setpoints that would gradually reduce load as voltage falls. More severe voltage…
LLNL has developed a process to partially sinter starting material composed of smaller-sized powder particles to obtain a loose powder product that have larger-sized particles. To avoid the undesired formation of a single fully-sintered piece, the starting powder material is heated for a relatively shorter time. The time and temperature required for partial sintering is dependent on the…
Improving the active material of the Zn anode is critical to improving the practicality of Zn-MnO2 battery technology. LLNL researchers have developed a new category of 3D structured Zn anode using a direct-ink writing (DIW) printing process to create innovative hierarchical architectures. The DIW ink, which is a gel-based mixture composed of zinc metal powder and organic binders, is extruded…
This novel detector for characterizing IFE implosions is an alternative to the current RTNADs to measure neutron fluxes > 3x1011 neutrons/cm2 at high shot rates. The detector consists of a stack of small square metal wafers separated by thin insulating spacers. Every other wafer is held at high voltage while the remaining wafers are grounded. The stack acts as an…
To address many of the aforementioned challenges of manufacturing LIBs and SSBs, LLNL researchers have developed a number of inventions that offer proposed solutions for their components:
To overcome challenges that existing techniques for creating 3DGs face, LLNL researchers have developed a method that uses a light-based 3D printing process to rapidly create 3DG lattices of essentially any desired structure with graphene strut microstructure having pore sizes on the order of 10 nm. This flexible technique enables printing 3D micro-architected graphene objects with complex,…
The novel approach developed by LLNL researchers is to use an electric field as the non-contact-based powder remover. The main components of the remover are an electrode and a dielectric layer. As the remover moves across the stage, a high voltage is applied to the electrode that forms an electric field between the electrode and the powder bed. Under the influence of the electric field, the…
This novel AM approach utilizes cavitation bubbles generated within liquid resin by ultrasonic energy that trigger, induce, or catalyze a polymerization process (3D Ultrasound Polymerization). Ultrasound may be generated by piezoelectric transducers or high-power lasers and by modulating the ultrasound wave (frequency and amplitude), the cavitation site could be directed.
LLNL’s MVAM method comprises of a microwave applicator array coupled to a time-reversal beam steering algorithm to focus and deposit microwave energy in the feedstock material. The selective focusing of high-power microwave fields results in delivery of localized energy to arbitrary regions in a 3D volume. The localized area in the 3D volume heats up, allowing for the curing, sintering or…
The approach is to combine the techniques of 3D printing aligned carbon fiber composites and melt-3D printing of glasses in a non-obvious manner to allow 3D printing (with controlled microstructure, fiber alignment, complex geometries, and advanced second order composite properties) of a new class of additively manufactured fiber-glass composites. It involves four major elements:
LLNL’s approach to producing refractive index matching (RIM) resin is to use a commercially available material known as polyhedral oligomeric silsesquioxane (POSS) precursors. To tune the refractive index, POSS can be functionalized with additives such as phenylthiol, until the refracted index match is achieved. For example, for a 1.4 NA oil objective lens, a RIM resin with a refractive…
To get the best of both worlds – the sensitivity of LC-MS with the speed of PS-MS – and a functional substrate that can maintain sample integrity, LLNL researchers looked to 3D printing. They have patented a novel approach to create lattice spray substrates for direct ionization mass spectroscopy using 3D-printing processes.
LLNL researchers, through careful control over the chemistry, network formation, and crosslink density of the ink formulations as well as introduction of selected additives, have been successful in preparing 3D printable silicone inks with tunable material properties. For DIW (direct in writing) applications, LLNL has a growing IP portfolio around 3D printable silicone feedstocks for diverse…
LLNL’s SAS technology embedded within a facility is developed to sense, detect, localize, alert, and communicate an active shooter(s) to first responders. It relies on three integrated compact sensors that detect sound, infrared light (from the muzzle blast) and vibrations emanating from a gunshot. Fusing the data from these detectors minimizes false alarms.
The key to time-reversal for an active shooter detection/tracking application is being able to estimate the space-time transfer function (Green’s function) between source-enclosure-receiver. This approach begins with the acoustic mapping of an indoor muzzle blast.
To address shortcomings of current liposome drug delivery systems, the patented innovation uses drug-loaded liposomes containing carbon nanotube porins (CNTPs) inserted into the liposomal membranes for the delivery of the encapsulated drugs. Short CNTPs (10 nm in length) with narrow diameter (0.8 nm) has been demonstrated to facilitate efficient fusion of lipid bilayers resulting in the…
A new approach of developing synthetic antibacterial mineral assemblages can be used as an alternative treatment when traditional antibiotics fail in clinical and agricultural settings. Mineral mixtures can be synthesized with tunable metal release and reactive oxygen species generation that are capable of killing human pathogens and promoting wound healing. One of the key components in the…
The method described in a pending patent application uses a novel thiacrown (dibenzohexathia-18-crown-6) for efficient extraction of 197m,gHg and 197gHg from irradiated Pt target foils. The separation of 197m,gHg and 197gHg from Pt foils using this novel thiacrown was found to be highly specific. No detectable amount of the Pt foil was seen in the…
Combining the principles of nanotechnology, cell-free protein synthesis and microfluidics, LLNL researchers have developed a reusable, portable programmable system that can create purified, concentrated protein product in vitro in a microfluidic device containing nucleic acids.
LLNL’s method of 3D printing fiber-reinforced composites has two enabling features:
MBD captures the complete specification of a part in digital form and leverages (at least) the universal STEP file format. MBD has revolutionized manufacturing due to time and cost savings associated with containing all engineering data within a single digital source. LLNL researchers have been able to develop a novel encoding method to transform digital definitions in any given STEP file into…
LLNL scientists developed novel hydrogels, which are biodegradable soft materials synthesized by a water-soluble polymer. Incorporating silver imparts antimicrobial activity to the material at low concentration compared to currently used silver nanoparticles. Our hydrogels are composed of silver ions instead of silver nanoparticles, which eliminates the toxicity concerns of modern silver…
LLNL researchers have designed and tested performance characteristics for a multichannel pyrometer that works in the NIR from 1200 to 2000 nm. A single datapoint without averaging can be acquired in 14 microseconds (sampling rate of 70,000/s). In conjunction with a diamond anvil cell, the system still works down to about 830K.
LLNL has developed an optically clear iodine-doped resist that increases the mean atomic number of the part. AM parts fabricated with this resist appear radio-opaque due to an increase in the X-ray attenuation by a factor of 10 to 20 times. Optical clarity is required so that the photons can penetrate the liquid to initiate polymerization and radio opacity is required to enable 3D computed…
LLNL has solved the challenges of depth-resolved parallel TPL by using a temporal focusing technique in addition to the spatial focusing technique used in serial writing systems. We temporally focus the beam (through optical set-up design) so that a sharp Z-plane can be resolved while projecting 2D “light sheets” that cause localized photo-polymerization. This enables printing of complex 3D…
LLNL's method of equivalent time sampling incorporates an embedded system that generates the pulses used to trigger the external circuit and the data acquisition (DAQ). This removes the external reference clock, allowing the overall system clock rate to change based on the ability of the embedded system. The time delays needed to create the time stepping for equivalent time sampling is done by…
By combining 3D printing and dealloying., researchers at LLNL have developed a method for fabricating metal foams with engineered hierarchical architectures consisting of pores at least 3 distinct length scales. LLNL’s method uses direct ink writing (DIW), a 3D printing technique for additive manufacturing to fabricate hierarchical nanoporous metal foams with deterministically controlled 3D…
Simrev is a python library imported into a user-generated program. As the program grows in capability and complexity, the engineered product matures. The "software twin" handles all changes to product configuration and is the portal to running supercomputing analysis and managing workflow for engineering simulation codes. Assemblies become program modules; parts, materials, boundary conditions…
LLNL scientists have developed a new metal additive manufacturing technique that uses diode lasers in conjunction with a programmable mask to generate 2D patterns of energy at the powder surface. The method can produce entire layers in a single laser shot, rather than producing layers spot by spot as is currently done in powder bed fusion methods.
LLNL researchers have grown and characterized scintillator crystals of Strontium Iodide (SrI2). Scintillator energy resolution and light yield proportionality surpass NaI and are similar to LaBr3. The SrI2 scintillators doped with europium (Eu) exhibit very high light yields (> 100,000 photons/MeV), extremely good energy resolution (<3% at 662 keV) and excellent light yield…
LLNL has developed a radiation detector that cools to operating temperatures in 1-2 hours using two separate cooling stages. The first cooling brings the instrument to operating temperature. The embedded second cooling system achieves portable detection that can be sustained for 8-12 hours.
In addition, an integrated, hermetically-sealed package has been developed complete with…
LLNL's X-ray spectrometers based on STJ have been developed for high-resolution soft X-ray spectroscopy. STJ consist of two superconducting thin film electrodes separated by a thin insulating tunnel barrier. They measure X-ray energies from the increase in tunneling current after X-ray absorption in one of the electrodes excites additional charge carriers above the superconducting energy gap.…
LLNL scientists have developed an approach for full spectrum analysis during gamma ray spectrometry using a spectral library signature created from a large amount of spectral data. The signature can be compared to unknown spectral measurements for the identification of previously unknown nuclear material.
LLNL has identified solution-grown organic crystals having scintillation efficiency not only close to, but even exceeding that of stilbene.. LLNL's invention relates to a new class of neutron detectors based on scintillation response of organic single crystals. More specifically, the use of organic molecules grown from solution and to molecules including the basic benzene or phenyl structure…
The invention utilizes the statistical nature of radiation transport as well as modern processing techniques to implement a physics-based, sequential statistical processor. By this we mean that instead of accumulating a pulse-height spectrum as is done in many other systems, each photon is processed individually upon arrival and then discarded. As each photon arrives, a decision is…
The design calculations that have been performed in exploring the potentialities of LLNL's new approaches to flywheel energy storage have been built on existing and past LLNL flywheel programs, including a program aimed at flywheel systems for the bulk storage of electricity at utility scale. To achieve the requirements of such systems, as mentioned above, LLNL has developed some key new…
Scientists at Lawrence Livermore National Laboratory have developed a plastic that can detect neutrons, something previously thought impossible.
Livermore scientists demonstrated a plastic scintillator that can discriminate between neutrons and gamma rays with a polyvinyltoluene (PVT) polymer matrix loaded with a scintillating dye, 2,5-diphenyloxazole (PPO). They have found that…
LLNL's high fidelity hydrocode is capable of predicting blast loads and directly coupling those loads to structures to predict a mechanical response. By combining this code and our expertise in modeling blast-structure interaction and damage, along with our access to experimental data and testing facilities, we can contribute to the design of protective equipment that can better mitigate the…
The technology that is available has the capability to inject realistic radiation detection spectra into the amplifier of a radiation detector and produce the all the observables that are available with that radiation detection instrument; count-rate, spectrum, dose rate, etc.
The system uses the capability of LLNL to generate the source output for virtually any source and determine…
LLNL's neutron "Pillar Detector" fabrication technology uses semiconductor-based micro-structured elements as an electrical signal generation medium for the detection of neutrons. These materials in the form of semiconductor "pillars" embedded in matrix of high cross-section neutron converter materials (such as Boron) that emit charged particles upon interaction with neutrons. These charged…
Transparent ceramic fabrication allows the production of gadolinium- , lutetium-, and terbium-based garnets which are difficult to grow by melt techniques due to phase instabilities. Phase stabilization of the garnets is accomplished by the addition of the intersubstitutional ions, Gallium and/or Scandium.
Scientists have developed many versatile and scaleable fabrication methods.…
The LLNL detector measures radiation over a large dynamic range, spanning both high hazardous levels and weak levels, including natural background radiation. In weak radiation fields, the detector also measures gamma-ray spectra. The cost of the detector is significantly less than the total cost of existing separate detectors that could perform the same measurements.