LLNL researchers have developed a silicone based conductive, elastomeric 3D DIW printed structure with a lower wt.% conductive, composite filler to allow for the creation of 3D printed lattice structures with tunable conductivity. The conductivity of the printed structure can be varied using composition of the starting DIW ink formulation as well as the 3D printed spacing and…
Keywords
- Synthesis and Processing (19)
- Sensors (14)
- Additive Manufacturing (7)
- Materials for Energy Products (6)
- Ground Penetrating Radar (4)
- Material Design (4)
- Defense Technologies (3)
- 3D Printing (2)
- High Explosives (2)
- Membranes (2)
- National Security Forensics (2)
- Rare Earth Elements (REEs) (2)
- Additively Manufactured (AM) Optics (1)
- Direct Air Capture (1)
- Imaging Systems (1)
- Magnet Compositions (1)
- Material Characterization (1)
- Multilayers (1)
- Spectrometers (1)
- Structural Materials (1)
Technology Portfolios

LLNL researchers are developing Concrete Assisted by Particles Sealed Under Large-scale Encapsulation (CAPSULE) to provide a solution that utilizes different biological and engineering approaches to repair aging concrete. It uses an innovative method to

To address these challenges and explore the scale-up science of MXene, LLNL researchers have developed a scalable solution-phase synthesis method to generate MXene with over 70% production yield via top-down exfoliation approaches with non-aqueous solvents and salts. The novel method is a dramatic improvement compared to conventional approaches (10-20%). Furthermore, the shielding…

LLNL researchers have developed a method which utilizes functional alcohols to depolymerize polyurethane crosslinked networks. The functional alcohols show 5X increase in the depolymerization efficiency compared with current state of art (e.g. methanol, ethylene glycol). The crosslinked polyurethane networks completely depolymerized into a liquid oligomer within 48 hours at ambient…

LLNL researchers have developed a novel photocurable silicone useful for producing three-dimensional objects via additive manufacturing. The resin formulations consist of a mult-component siloxane polymers with different functionalities, a platinum catalyst, a photoinitiator, and other organic peroxides. The LLNL invention involves controlling the spatial and temporal aspects of the…

LLNL researchers have created a suitably compliant adhesive that is based on a thiol monomer mixed with an epoxy monomer in the presence of metal oxide nanoparticles. When cured into films or pucks, the adhesives are optically transparent with a RI up to ~1.68 at 532 nm with varying shore A hardness in the range of 50 to 98. The adhesive can potentially be mixed and potted between Ti:…

LLNL has developed a novel Production of Readily compressible dies for Enhanced Sintering of Solids (PRESS) method for ceramic parts manufacturing that uses compressible, non-sintering powder materials as a mold which can match the compaction of the ceramic powder starting materials during pressure-assisted sintering. PRESS enables uniform deformation of the part under a constant linear travel…

LLNL has developed a method that adds a polyamine based crosslinker and an acid receptor, based on MgO nanoparticles into a polymer bonded PBX, where the polymer binder is a fluoropolymer containing vinylidene difluoride functionality. Crosslinking kinetics can then be controlled by selecting an appropriate amine structure, pressing temperature and optionally the addition of a chemical…

LLNL researchers have developed a self-supporting structural material that promises more efficient carbon capture specifically from air, but generally from all CO2 containing gas sources. The material is produced with a liquid high-amine-content precursor polymer that is functionalized by adding on polymerizable end groups.

As an important step toward overcoming the technical and environmental limitations of current REE processing methods, the LLNL team has patented and demonstrated a biobased, all-aqueous REE extraction and separation scheme using the REE-selective lanmodulin protein. Lanmodulin can be fixed onto porous support materials using thiol-maleimide chemistry, which can enable tandem REE purification…

LLNL researchers have developed two approaches to fabricate nanocrystal superlattices for electronic and optoelectronic devices. Nanocrystals covered by this approach include, but are not limited to, metal nanocrystals, semiconducting nanocrystals (quantum dots), and insulating nanocrystals, or a combination of those.

LLNL researchers uses Additive Manufacturing (AM) to create reinforcing scaffolds that can be integrated with High Explosives (HE) or solid rocket fuel with minimal volume fraction. Its main benefit is to create stability in harsh field conditions. Its secondary benefit is providing another method to finely tune blast performance or fuel burn. Creating complex shapes with structural…

LLNL has a long history of developing aerogels. Because of their high surface area, they have unique physical, chemical, and mechanical properties, which makes aerogels a promising material for use in a variety of technical applications areas ranging from energy storage to catalysis. LLNL researchers are able to tailor the structure and properties to create strong, high-density…

LLNL researchers have developed a TDLAS-based, standalone, real-time gas analyzer in a small form-factor for continuous or single-point monitoring. The system can analyze multiple gases with ultra-high sensitivity (ppm detection levels) in harsh conditions when utilizing wavelength-modulation spectroscopy (WMS).

LLNL researchers have developed a method to enhance the performance of polyelectrolyte membranes by using a humidity-controlled crosslinking process which can be applied to precisely adjust the water channels of the membrane.

LLNL’s invention is a photopolymerizable polymer resin that consists of one or more nitrile-functional based polymers. The resin is formulated for SLA based 3D printing allowing for the production of nitrile-containing polymer components that can then be thermally processed into a conductive, highly graphitic materials. The novelty of the invention lies in (1) the photo-curable nitrile-…

LLNL researchers has devised several design strategies to enable gating of thick architectures (e.g., 2D planar, 3D out-of-plane) made of nanostructures while maintaining substantial surface area available for sensing. Specific examples described in the patent application (2021/0249618) are given for carbon nanotubes (CNTs) and including typical channel gate configurations, gate-all-…

LLNL researchers developed a novel method in preparing the ceramic nanofibrous material, which are used to attract and hold particles as well as unique filter designs. The ceramic fibers are prepared via electro spinning to make sheets of nanofibers. The sheets can then be formed into tubes of high surface area.

LLNL researchers have developed an innovative and uniform single-pot polymer multi-material system, based on a combination of 3 different reactive chemistries. By combining the three different constituent monomers, fine control of mechanical attributes, such as elastic modulus, can be achieved by adjusting the dosage of UV light throughout the additive manufacturing process. This…

LLNL researchers have developed a method to incorporate gas phase synthesized graphene (GSG) as a unique additive in a UV-crosslinkable polymer formulation. The GSG is added by using a planetary mixer to obtain a homogenous suspension of GSG in polymer. The resulting formulation is highly stable and doesn't show signs of phase separation or solid sedimentation. The polymer formulation is then…

LLNL researchers developed a novel method to nucleate the alpha phase of Tantalum on a polymer surface at room temperature, allowing for the controllable formation of a variety of 3D structures, such as airbridges. Using this method with a subsequent Piranha etch results in the complete removal of the residues of the polymer 'scaffolding' or template while allowing the deposited tantalum…

LLNL researchers have developed novel advanced manufactured biomimetic 3D-TPMS (triply periodic minimal surface) membrane architectures such as a 3D gyroid membrane. The membrane is printed using LLNL's nano-porous photoresist technology. LLNL’s 3D-TPMS membranes consist of two independent but interpenetrating macropore flow channel systems that are separated by a thin nano-porous wall…

LLNL researchers have devised a set of design principles that facilitates the development of practical TPMS-based two fluid flow reactors.; included in the design are these new concepts:

LLNL researchers have developed a Li-Sn-Zn ternary alloy and its method of production. Instead of traditional alloying techniques, the alloy was synthesized using mechanical alloying (high energy ball milling). With high purity elemental powders of lithium, tin and zinc, LLNL researchers were able to prepare Li60Sn20Zn20 as well as Li70Sn20Zn10 nanopowders.

LLNL researchers have developed a technology suite that includes several methods for detecting trace levels of illicit drugs even in mixtures. These methods can be used as a rapid screening test for incoming samples; for the samples that were determined to contain detectable amounts, they would undergo final verification using conventional laboratory analytical techniques.
![Filled (8,8) (left) and (15,15) (right) CNTs with [EMIM+][BF4- ] using SGTI with the proposed spliced soft-core potential (SSCP) approach](/sites/default/files/styles/scale_exact_400x400_/public/2023-10/Filled%20CNTs%20using%20SGTI.png?itok=Dy0ObN7i)
LLNL researchers have developed a novel simulation methodology using slow growth thermodynamic integration (SGTI) utilizing spliced soft-core interaction potential (SSCP). The approach to filling the molecular enclosures is a nonphysical one. Rather than filling the pores from the open ends this method creates steps in the algorithm that allow molecules to pass through the pore…

LLNL researchers have developed a method to manufacture solid standard reference materials (SRMs) that can be used as calibration standards for elemental and isotopic analyses. The novel method allows for the growth of compositionally controlled particles as starting materials, and the synthesis of SRMs with single or multi-component(s) through electrophoretic deposition (EPD). The SRMs are…

A set of images generated by multiple passes over the same area can be coherently integrated by this technology developed by LLNL researchers. The primary difficulty with coherently combining different passes is registering the images obtained from each pass, particularly if a pass only partially covers a given area.

LLNL inventors have shown that the optical material properties (transmission, reflectance, color) of an assembled device can be dynamically tunable using innovative core-shell nanomaterials and a structured composite crystal/colloid design. These smart optical materials are assembled from nanosized constituents that have a native surface charge. The nanoparticles can be manipulated by an…

LLNL inventors have created innovative steps in the synthesis, carbonation and activation steps of aerogel manufacturing that allows for large scale production. These steps are:
1. Synthesis: a novel pre-cure step with subsequent gelation (RF precursor solution is heated with stirring to achieve a mixed liquid intermediate temperature, the precursor solution is then allowed to cool,…

CMI—a DOE Energy Innovation Hub—is a public/private partnership led by the Ames Laboratory that brings together the best and brightest research minds from universities, national laboratories (including LLNL), and the private sector to find innovative technology solutions to make better use of materials critical to the success of clean energy technologies as well as develop resilient and secure…

To address the need for realistic and high-fidelity first responder training, a multidisciplinary team at LLNL has worked to establish the new gold standard simulator called TARANTULA (Tactical Augmented Reality Applications for Nuclear Emergency Support Team (NEST) Training using Livermore Analytics). TARANTULA is a scientifically accurate, fully functional, field-deployable simulator that…

This novel detector for characterizing IFE implosions is an alternative to the current RTNADs to measure neutron fluxes > 3x1011 neutrons/cm2 at high shot rates. The detector consists of a stack of small square metal wafers separated by thin insulating spacers. Every other wafer is held at high voltage while the remaining wafers are grounded. The stack acts as an…

To overcome challenges that existing techniques for creating 3DGs face, LLNL researchers have developed a method that uses a light-based 3D printing process to rapidly create 3DG lattices of essentially any desired structure with graphene strut microstructure having pore sizes on the order of 10 nm. This flexible technique enables printing 3D micro-architected graphene objects with complex,…

The approach is to use peroxides to modify the reaction kinetics in the production of polysiloxanes. A radical initiator in the presence of a hydride-terminated polysiloxane will increase the rate of curing and reduce manufacturing costs. At a minimum a formulation would contain a hydride-terminated polysiloxane, a platinum catalyst, and an initiator that generates radicals. …

The novel technology developed at LLNL is a new, effective means of separating and concentrating Sc from lanthanides and non-REEs in unconventional, waste-derived feedstocks, thereby transforming an essentially valueless solution into valuable Sc concentrates. The results represent an important advance in the development of an environmentally sustainable alternative to organic solvent-…

LLNL researchers have discovered that some inexpensive and commercially available molecules used for other applications, could render certain lanthanide and actinide elements highly fluorescent. These molecules are not sold for applications involving the detection of REEs and actinides via fluorescence. They are instead used as additives in cosmetic products and/or in the pharmaceutical…

LLNL researchers along with collaborators at Pennsylvania State University have found that a newly discovered natural protein named Lanmodulin (LanM) could be a potential candidate for extracting REEs from ore or other sources such as coal ash as well as purifying the REE material. Through joint research, the scientists found that LanM undergoes a large conformational change in response…

LLNL researchers have developed a custom formulated extreme low viscosity reactive silicone resin base modified with a temperature dependent thixotrope along with a modified catalyst package. The uncatalyzed composition is capable of accepting loadings of polymer microspheres sufficient to produce a cured bulk rubber that has a density as low as 0.3 g/cc, thus compatible with high-…

LLNL’s SAS technology embedded within a facility is developed to sense, detect, localize, alert, and communicate an active shooter(s) to first responders. It relies on three integrated compact sensors that detect sound, infrared light (from the muzzle blast) and vibrations emanating from a gunshot. Fusing the data from these detectors minimizes false alarms.

The key to time-reversal for an active shooter detection/tracking application is being able to estimate the space-time transfer function (Green’s function) between source-enclosure-receiver. This approach begins with the acoustic mapping of an indoor muzzle blast.

LLNL researchers have developed a lightweight drone-based GPR array that when flown over a surface with laid and/or buried objects could image the field of view and be able to detect targets and discriminate them from clutter. The imaging method employs a modified multi-static architecture to provide the highest signal to noise with the lowest system weight, making it ideal for airborne or…

This technology uses three different frequency bands to create intensity maps of returned signals. Signals have traditionally been displayed as raw return data. The intensity of the return is represented by level of brightness. Assignment of a scalar value for intensity is used to determine the brightness of the image. In this technology, each frequency is given a designated…

The suppressor has a series of chambers for the propellant to flow through, but unlike all traditional suppressors, the chambers are open, not closed. The propellant is not trapped. It keeps moving. We manage its unimpeded flow through the suppressor. This is the key underlying technology of our suppressor design that enables all the improvements over the 100-year old traditional designs.

The innovators have modified a epoxide-assisted sol-gel method to produce chlorine-free, monolithic REO aerogels in just a matter of hours. This method was demonstrated for the lanthanide series. An important factor in realizing the sol-gel transition with the nitrate precursor was the addition of a key ingredient and moderate heat.. These alcogels can then be dried and calcined to produce…

Livermore Lab researchers have developed a tunable shaped charge which comprises a cylindrical liner commonly a metal such as copper or molybdenum but almost any solid material can be used and a surround layer of explosive in which the detonation front is constrained to propagate at an angle with respect to the charge axis. The key to the concept is the ability to deposit a surrounding…

Livermore Lab researchers have developed a method that combines additive manufacturing (AM) with an infill step to render a final component which is energetic. In this case, AM is first used to print a part of the system, and this material can either be inert or energetic on its own. A second material is subsequently added to the structure via a second technique such as casting, melt…

Livermore researchers have developed two novel TiCl4 based non-alkoxide sol-gel approaches for the synthesis of SiO2/TiO2 nanocomposite aerogels. Composite SiO2-TiO2 aerogels were obtained by epoxide-assisted gelation (EAG route) of TiCl4/DMF solution in the presence SiO2 aerogel particles. Additionally, the same TiCl4/DMF solution was employed to prepare SiO2@TiO2 aerogels by a facile one-…

The LLNL method is based on freeze‐casting of aerosolized and pressurized metal salt solutions and subsequent thermal processing. This method generates both porous particles with sizes down to one micron and macroscopic monoliths with nanometer scale ligaments/struts. The material's density can be controlled during the freeze‐dried stage. Compared to conventional approaches, this method…

LLNL uses the additive manufacturing technique known as Electrophoretic Deposition to shape the source particle material into a finished magnet geometry. The source particle material is dispersed in a liquid so that the particles can move freely. Electric fields in the shape of the finished product then draw the particles to the desired location to form a “green body”, much like an unfired…

LLNL has developed a liquid-free method that increases the overall mechanical resistance of self-supported, carbon nanotube assemblies through nanoscale reinforcement by gas-phase deposition of a thermally cross-linkable polymer. Polymer-reinforcement increases the strength of CNT yarns after crosslinking. For example, a minimal amount (<200 nm) of poly-glycidyl metacrylate (PGMA) deposited…

By combining 3D printing and dealloying., researchers at LLNL have developed a method for fabricating metal foams with engineered hierarchical architectures consisting of pores at least 3 distinct length scales. LLNL’s method uses direct ink writing (DIW), a 3D printing technique for additive manufacturing to fabricate hierarchical nanoporous metal foams with deterministically controlled 3D…

There are three main components to the RaFTS system: 1) the radiation detector, which can be of any type and from any manufacturer; 2) the RaFTS electronics, which produce the electronic pulses that are injected into the electronics of the radiation detector through a (to be) standardized port interface; and 3) the exercise scenario, which defines the synthetic radiation field and time-varying…

The novel LLNL technique uses electric fields to drive and control assembly. In the literature such methods have heretofore only formed disordered ensembles. This innovative method increases local nanocrystal concentration, initiating nucleation and growth into ordered superlattices. Nanocrystals remain solvated and mobile throughout the process, allowing fast fabrication of ordered…

LLNL researchers have developed an alternative route to protective breathable membranes called Second Skin technology, which has transformative potential for protective garments. These membranes are expected to be particularly effective in mitigating physiological burden.
For additional information see article in Advanced Materials “Ultrabreathable and Protective Membranes with Sub-5…

LLNL researchers have developed a custom resin formulation which uses a dispersing solvent and only a multifunctional monomer as the binding agent. The dispersing solvent system typically used has multiple components meant to achieve excellent dispersal of silica in order to create a flowable resin (rather than a paste). The dispersing agent has low vapor pressure, which allows the 3D printed…

LLNL researchers have developed a novel method of 3D printing regular microstructured architectures and subsequent complex macrostructures from additively manufactured bio-based composite thermoset shape memory polymer composite materials. This technology for 3D additively manufactured parts utilizes up to a 4 axis control DIW system for fabricating bio based thermally cured epoxy based SMP…

LLNL researchers have developed the hardware and chemistry to allow additive manufacturing of short carbon fibers in a thermoset polymer matrix which have a high degree of structural alignment over conventional cast or pressed short/chopped carbon fiber polymer composites.
The invention is based on the shear dispersal, alignment and concentration of fiber fraction within a resin…

Chemical and biological sensors based on nanowire or nanotube technologies exhibit observable ultrasensitive detection limits due to their unusually large surface-to-volume architecture. This suggests that nanosensors can provide a distinct advantage over conventional designs. This advantage is further enhanced when the nanosensor can harvest its meager power requirements from the surrounding…

LLNL's neutron "Pillar Detector" fabrication technology uses semiconductor-based micro-structured elements as an electrical signal generation medium for the detection of neutrons. These materials in the form of semiconductor "pillars" embedded in matrix of high cross-section neutron converter materials (such as Boron) that emit charged particles upon interaction with neutrons. These charged…

LLNL researchers have grown and characterized scintillator crystals of Strontium Iodide (SrI2). Scintillator energy resolution and light yield proportionality surpass NaI and are similar to LaBr3. The SrI2 scintillators doped with europium (Eu) exhibit very high light yields (> 100,000 photons/MeV), extremely good energy resolution (<3% at 662 keV) and excellent light yield…

LLNL's high fidelity hydrocode is capable of predicting blast loads and directly coupling those loads to structures to predict a mechanical response. By combining this code and our expertise in modeling blast-structure interaction and damage, along with our access to experimental data and testing facilities, we can contribute to the design of protective equipment that can better mitigate the…

An invention at LLNL uses a mixture of solid and liquid dielectric media. This combination has properties that are an improvement over either separately. The solid phase, in the form of small pellets, inhibits fluid motion, which reduces leakage currents, while the liquid phase (dielectric oil) provides self-repair capabilities. Also, since the media is removable, the high voltage equipment…

The LLNL detector measures radiation over a large dynamic range, spanning both high hazardous levels and weak levels, including natural background radiation. In weak radiation fields, the detector also measures gamma-ray spectra. The cost of the detector is significantly less than the total cost of existing separate detectors that could perform the same measurements.

LLNL's X-ray spectrometers based on STJ have been developed for high-resolution soft X-ray spectroscopy. STJ consist of two superconducting thin film electrodes separated by a thin insulating tunnel barrier. They measure X-ray energies from the increase in tunneling current after X-ray absorption in one of the electrodes excites additional charge carriers above the superconducting energy gap.…

Dubbed the "LLNL Chemical Prism", the LLNL system has use wherever there is a need to separate components of a fluid. A few examples include:
- Chemical detection for known and previously unknown chemicals or substances
- Separation of biomolecules from a cellular extract
- Fractionation of a complex mixture of hydrocarbons
- Forensic analysis of…

LLNL has developed a wide band (WB) ground penetrating radar (GPR) technology to detect and image buried objects under a moving vehicle. Efficient and high performance processing algorithms reconstruct images of buried or hidden objects in two or three dimensions under a scanning array. The technology includes a mobile high-performance computing system allowing GPR array sensor data to be…

LLNL has identified solution-grown organic crystals having scintillation efficiency not only close to, but even exceeding that of stilbene.. LLNL's invention relates to a new class of neutron detectors based on scintillation response of organic single crystals. More specifically, the use of organic molecules grown from solution and to molecules including the basic benzene or phenyl structure…

LLNL has developed a radiation detector that cools to operating temperatures in 1-2 hours using two separate cooling stages. The first cooling brings the instrument to operating temperature. The embedded second cooling system achieves portable detection that can be sustained for 8-12 hours.
In addition, an integrated, hermetically-sealed package has been developed complete with…

The invention utilizes the statistical nature of radiation transport as well as modern processing techniques to implement a physics-based, sequential statistical processor. By this we mean that instead of accumulating a pulse-height spectrum as is done in many other systems, each photon is processed individually upon arrival and then discarded. As each photon arrives, a decision is…

Scientists at Lawrence Livermore National Laboratory have developed a plastic that can detect neutrons, something previously thought impossible.
Livermore scientists demonstrated a plastic scintillator that can discriminate between neutrons and gamma rays with a polyvinyltoluene (PVT) polymer matrix loaded with a scintillating dye, 2,5-diphenyloxazole (PPO). They have found that…

Nanomaterials that are emerging out of cutting edge nanotechnology research are a key component for an energy revolution. Carbon-based nanomaterials are ushering in the "new carbon age" with carbon nanotubes, nanoporous carbons, and graphene nanosheets that will prove necessary to provide sustainable energy applications that lessen our dependence on fossil fuels.
Carbon aerogels (CAs)…

To overcome limitations with cellular silicone foams, LLNL innovators have developed a new 3D energy absorbing material with tailored/engineered bulk-scale properties. The energy absorbing material has 3D patterned architectures specially designed for specific energy absorbing properties. The combination of LLNL's capabilities in advanced modeling and simulation and the additive…

Transparent ceramic fabrication allows the production of gadolinium- , lutetium-, and terbium-based garnets which are difficult to grow by melt techniques due to phase instabilities. Phase stabilization of the garnets is accomplished by the addition of the intersubstitutional ions, Gallium and/or Scandium.
Scientists have developed many versatile and scaleable fabrication methods.…

LLNL has developed novel nanoporous carbon materials for the surface-stress-induced actuator technology. The morphology of these materials has been designed to combine high surface area and mechanical strength. The process allows for the fabrication of large monolithic pieces with low densities and high structural integrity. One actuation technology relies on electrochemically- induced changes…