LLNL researchers have designed and produced, both conductive and non-conductive porous electrode components manufactured for improved metal deposition, discharging, and fluid dynamics in hybrid flow batteries.  This is achieved through Direct Ink Writing (DIW) additive manufacturing.  The engineered 3D electrodes enable uniform current distribution and even metal deposition during charging…

This LLNL invention is an optical amplifier, wherein the gain element is in the form of a frustum and a spherically diverging laser beam is introduced into the gain medium via the small face of the frustum. In one embodiment, the pump beam is generated by one or more chromium-lasers that are counter-propagating, having been introduced through the large face of the frustum. The gain medium may…

LLNL researchers have developed a method to enhance the performance of polyelectrolyte membranes by using a humidity-controlled crosslinking process which can be applied to precisely adjust the water channels of the membrane.

LLNL’s invention is a photopolymerizable polymer resin that consists of one or more nitrile-functional based polymers. The resin is formulated for SLA based 3D printing allowing for the production of nitrile-containing polymer components that can then be thermally processed into a conductive, highly graphitic materials. The novelty of the invention lies in (1) the photo-curable nitrile-…

This invention circumvents the GMAPD deadtime limitation by using an array of GMAPDs in a non-imaging configuration instead of a single element. By using an array, with sufficient number of elements, guarantees there is always at least one element available to detect an incoming photon even if others are in the deadtime zone.

This invention works by imaging an ultrafast pulse diffracted from a large grating onto a spatial light modulator (SLM) thereby directly transcribing an arbitrary record on a pulse front tilted (PFT) ultrafast pulse. The grating generates PFT of the input pulse, and the SLM provides temporal control of the pulse through the space-to-time mapping of the tilted pulse. Coupling this patterned…

LLNL’s researchers use physical vapor deposition (sputter deposition or electron beam deposition) to coat an inert gasket material (i.e. PTFE) with a conductive metal (i.e. copper). The gas diffusion electrode overlaps onto the copper coated gasket to allow for electrical conductivity between the catalyst surface and the flow field/current collector of a CO2 electrolyzer. The coated gasket…

LLNL researchers have developed a method for enhancing the photocatalytic degradation of organic contaminants in water through the incorporation of patterned plasmonic metal nanostructures with TiO2 photocatalysts. The multi-step process to incorporate UV plasmonic metal nanostructures with the photocatalyst can be briefly summarized below:
•    Nanosphere lithography step on…

This invention solves a limitation in the current practice of adding hydroxyl functional groups to the aminopolymer through the use of an alternative synthetic approach. The novelty of our approach is to produce new structurally modified relatives of common aminopolymers (PEI and PPI) as well as new functionalized materials in which the hydroxyl groups are tethered to a carbon in the backbone…

LLNL researchers have developed a fabrication process for creating 3D random interdigitated architectures of anodes and cathodes, eliminating the need for a membrane to separate them.  This approach is similar to the repeating interdigitated multi-electrode architectures that also were developed at LLNL. 

LLNL researchers has devised several design strategies to enable gating of thick architectures (e.g., 2D planar, 3D out-of-plane) made of nanostructures while maintaining substantial surface area available for sensing.  Specific examples described in the patent application (2021/0249618) are given for carbon nanotubes (CNTs) and including typical channel gate configurations, gate-all-around…

This invention exploits the non-linearities of optical Mach-Zehnder (MZ) electrooptic modulators to enhance small signal dynamic range at higher bandwidths. A linear photodiode (PD) converts the amplified optical signal output from the MZ back to an electrical signal completing an Electrical-Optical-Electrical (EOE) conversion cycle. The dynamic range can be further enhanced by daisy chaining…

This invention draws on the higher damage tolerance of plasma to manipulate high-intensity light. Plasma is a difficult medium to control and sets stringent limits on optical performance. A compact high-power laser system can be realized using plasma transmission gratings for chirped pulse compression based on currently achievable plasma properties and minimal plasma volume. A double…

This invention proposes a volumetric transmission grating based on ionization created in a neutral gas by crossing and interfering two short-pulse pump lasers so that their intensity maxima rise above the medium’s ionization threshold. This will create a modulated index of refraction that can diffract a subsequent probe beam like a transmission grating. Crucially for the application of…

Using their computational design optimization, LLNL researchers have developed copper-based dilute alloy catalysts (contains <10 at.% of the minority metal alloy component) and demonstrated these novel catalysts have improved energy efficiency and selectivity of the methane conversion reaction.  By alloying copper with a small amount of the electropositive minority metal element, the…

The two primary methods for actuating triboelectric (mechanical/friction) devices are contact separation and lateral sliding.  Rather than an air gap to separate the contacts and sliding, LLNL researchers have conceived of a flexible, self-contained triboelectric device that can be compressed.  The key to the invention is the dual function of a flexible, compressive material that fills in the…

A thyristor will stay conducting until the current through the device is zero (“current zero”) or perhaps slightly negative.  LLNL’s approach is to use the opticondistor (“OTV”) to force this current zero in order to force the device into an “off” state.  By combining a light-activated thyristor with an OTV, a noise-immune, high efficiency, high-power switching device can be constructed. The…

LLNL researchers developed a novel method in preparing the ceramic nanofibrous material, which are used to attract and hold particles as well as unique filter designs. The ceramic fibers are prepared via electro spinning to make sheets of nanofibers. The sheets can then be formed into tubes of high surface area.

This invention proposes using a pulse laser configured to generate laser pulses and a controller for controlling operation of the pulse laser. The controller is further configured to control the pulse laser to cause the pulse laser to generate at least one of the laser pulses with a spatiotemporally varying laser fluence over a duration of at least one of the laser pulses. The spatiotemporally…

Rapid monolith development at scale is achieved through use of a functionally equivalent optic simulant made from a low-cost material to substitute the functional optic. Monolith optical performance is affected not only by thermal expansion but also by temperature inhomogeneity due to the temperature dependence of refractive index.

Aeroptics are a proposed new class of monolithic optical system in aerogel fabricated by molding around a master mandrel. This approach combines the intrinsic stability of proven monolithic telescopes, with the ultralow density of silica aerogels. In Aeroptics, the monolith is hollow with an aerogel substrate providing a supporting structure. Theoretically, Aeroptics could enable 1-m aperture…

This invention proposes to engineer the current density along the length of a laser diode to overcome the penalty associated with non-uniformity resulting from asymmetry in the gain, photon or carrier density despite having uniform contact. Optimizing the current density profile enables diode lasers to operate with greater power conversion efficiency or operate with equivalent power conversion…

This invention proposes to engineer the temperature dependence of the emission wavelength of LEDs and laser diodes. The approach is to use a strain-inducing coating to counteract the intrinsic temperature coefficient of the emission wavelength of the LED or laser diode device thereby rendering it athermal. This invention avoids additional complexity, size, weight and power dissipation of…

This invention proposes a method to overcome the key limitation of electrically pumped lasers based on AlN, AlGaN, or AlInGaN, namely the lack of suitable shallow donor and acceptor dopants. As the band gap of these materials increases (and the emission wavelength decreases), both electrons and holes require greater thermal energies in order to ionize.

Laser diode lensing effect can be substantially reduced by creating a pattern interface such that the substrate is only attached at the diode mesa. This is achieved by either creating a pattern solder joint and/or pattern substrate.

LLNL researchers have developed an innovative and uniform single-pot polymer multi-material system, based on a combination of 3 different reactive chemistries.  By combining the three different constituent monomers, fine control of mechanical attributes, such as elastic modulus, can be achieved by adjusting the dosage of UV light throughout the additive manufacturing process.  This results in…

LLNL researchers have developed a method to incorporate gas phase synthesized graphene (GSG) as a unique additive in a UV-crosslinkable polymer formulation. The GSG is added by using a planetary mixer to obtain a homogenous suspension of GSG in polymer. The resulting formulation is highly stable and doesn't show signs of phase separation or solid sedimentation. The polymer formulation is then…

This invention configures multiple spherical substrate targets to roll independently of one another.  The spheres’ rolling motion is deliberately randomized to promote uniform coating while eliminating the interaction (rubbing, sliding) of adjacent spheres that is present in conventional sphere coating designs. The devices’ novel structure features enable the collimation of depositing species…

This invention takes advantage of the high water-solubility of key NIF KDP crystal optics and uses water as an etchant to remove surface defects and improve the laser induced damage threshold. Since pure water etches KDP too fast, this invention is to disperse water as nanosized droplets in a water-in-oil micro-emulsion. While in a stable micro-emulsion form, the surfactant additives prevent…

This invention proposes to use laser induced melting/softening to locally reshape the form of a glass optic. The local glass densification that results induces predictable stresses that through plate deformation mechanics yield a deterministic methodology for arbitrarily reshaping an optic surface figure and wavefront without the need to remove material.

This invention achieves both a wider field of view and faster f-number within a monolithic substrate by incorporating an aspheric convex refractive first surface and a planar aspheric field corrector surface on the final refractive surface. These two refractive surfaces work in conjunction with a concave aspheric primary and convex aspheric secondary mirror (e.g. Cassegrain type) to improve…

This invention is about a Material Jetting technique used to form a ceramic green body that is subsequently processed into a transparent ceramic optic with unique tunable spatial control of the composition as a function of position only achievable via additive manufacturing methods. This method uses ceramic particles loaded into a liquid slurry with required viscosity and surface tension to be…

This invention consists of a method of forming nanoscale metal lines to produce a grating-like mask with wide area coverage over the surface of a durable optical material such as fused silica. Subsequent etching processes transfer the metal mask to the underlying substrate forming a birefringent metasurface. This method enables the production of ultrathin waveplates for high power laser…

This LLNL invention proposes a novel approach to spectral interferometry, the preferred technique for characterizing nanosecond long records of laser pulse shapes with femtosecond resolution. Linear techniques are much more sensitive than the many nonlinear techniques of the prior art and can be used for very weak pulses. However, they depend on being able to interfere the signal with a well…

LLNL has designed and demonstrated a novel transmission Spectral Beam Combining grating optic assembly with megawatt power handling capabilities. The design consists of a monolithic structure with an input transform optic and an output transmission grating. The design features LLNL’s proven compact, lightweight Spectral Channels Splicer architecture to combine adjacent spectral channels of…

Heat sensitive materials such as piezoelectric and MEMS devices and assemblies, magnetic sensors, nonlinear optical crystals, laser glass or solid-state laser materials, etc. cannot be exposed to excess temperatures which in the context of this invention, means materials that cannot be exposed to temperatures greater than 50°C (122°F). LLNL’s invention describes a low-temperature method of…

LLNL researchers developed a novel method to nucleate the alpha phase of Tantalum on a polymer surface at room temperature, allowing for the controllable formation of a variety of 3D structures, such as airbridges. Using this method with a subsequent Piranha etch results in the complete removal of the residues of the polymer 'scaffolding' or template while allowing the deposited tantalum…

LLNL researchers have developed novel advanced manufactured biomimetic 3D-TPMS (triply periodic minimal surface) membrane architectures such as a 3D gyroid membrane. The membrane is printed using LLNL's nano-porous photoresist technology.  LLNL’s 3D-TPMS membranes consist of two independent but interpenetrating macropore flow channel systems that are separated by a thin nano-porous wall.  3D-…

LLNL researchers have devised a set of design principles that facilitates the development of practical TPMS-based two fluid flow reactors.; included in the design are these new concepts:

LLNL researchers have developed a Li-Sn-Zn ternary alloy and its method of production.  Instead of traditional alloying techniques, the alloy was synthesized using mechanical alloying (high energy ball milling).  With high purity elemental powders of lithium, tin and zinc, LLNL researchers were able to prepare Li60Sn20Zn20 as well as Li70Sn20Zn10 nanopowders.

Facing these challenges, LLNL researchers focused on ceramic material as it is inherently inert and developed a host of inventions where porous ceramic membranes are prepared using a sacrificial polymer template. By controlling polymer/ceramic nanoparticle ratio and processing conditions, the pore morphology of the ceramic itself is controlled and optimized for the various applications. The…

The heart of this LLNL invention lies in combining existing concepts for absorber intercooling and packing geometry into a novel configuration that yields the benefits of in-line intercooling at reduced capital cost and equipment size. The technology utilizes LLNL-developed Triply Periodic Minimal Surface (TPMS) structures (US Patent No. 11,389,765) that are produced using additive…

LLNL researchers have developed a technology suite that includes several methods for detecting trace levels of illicit drugs even in mixtures. These methods can be used as a rapid screening test for incoming samples; for the samples that were determined to contain detectable amounts, they would undergo final verification using conventional laboratory analytical techniques.

LLNL researchers have developed novel catalytic electrodes for energy storage applications from inexpensive starting materials.  The LLNL team are using a group of 3D printing inks that contain precursors of earth-abundant catalysts (e.g. Ni, Co and Fe compounds); the catalytic materials are imbedded into the ink matrix.  To carefully control the properties such as surface area and those…

LLNL has co-developed a number of technologies thatuse cold spray deposition that enable new designs for functional materials with low waste.

LLNL’s novel approach is to use separators based on a bilayer structure that consists of a self-formed skin layer on a microporous membrane.  The highly porous membrane is made of 1,6-hexanediol diacrylate (HDDA), which provides high Li ion conductivity.  The skin layer is relatively dense that allows for easy Li-ion transport but can effectively block undesired constituents such as…

The approach is to leverage the fact that a momentary “load” equal to the power transmission line impedance, (Z0), during the transient can suppress its propagation.  Z(0) is typically a fixed impedance of several hundred ohms based on the geometry of most single wire transmission lines.

So, an isolated self-powered opticondistor (OTV) system may provide an ultrafast method of…

LLNL’s novel approach is to use diamond substrates with the desired donor (nitrogen) and acceptor (boron) impurities.   In order to optically activate these deep impurities, the invention requires at least one externally or internally integrated light source.  The initial exposure to light can set up the desired conduction current, after which the light source could be turned off.  Even with…

LLNL researchers have developed a novel simulation methodology using slow growth thermodynamic integration (SGTI) utilizing spliced soft-core interaction potential (SSCP).  The approach to filling the molecular enclosures is a nonphysical one.  Rather than filling the pores from the open ends this method creates steps in the algorithm that allow molecules to pass through the pore wall and…

LLNL researchers have developed a method to manufacture solid standard reference materials (SRMs) that can be used as calibration standards for elemental and isotopic analyses. The novel method allows for the growth of compositionally controlled particles as starting materials, and the synthesis of SRMs with single or multi-component(s) through electrophoretic deposition (EPD). The SRMs are…

LLNL researchers have developed a novel technique of flow-through electrode capacitive deioinization (FTE-CDI) which can be tailored for selective ion removal from water. It uses porous carbon aerogel materials as capacitive deionization (CDI) electrodes to selectively remove scale forming divalent ions (e.g., magnesium, calcium) from "hard" waters. Through precise control of electrode…

LLNL inventors have devised a solely pressure-based method for producing Li3P and Na3P using a diamond anvil cell at room temperature. By applying relatively low pressure (<1GPa) to elemental mixtures of lithium / phosphorous and sodium / phosphorous and LLNL researchers were able to synthesize lithium- and sodium-rich phosphorous compounds (Li3P and Na3P), respectively. 

…

LLNL’s novel approach to enable MVDC power systems to operate safely is to develop a wideband gap bulk optical semiconductor switch (WBG BOSS) circuit breaker.  For higher power, efficiency and temperature operation, vanadium-doped silicon carbide (V-doped SiC) appears to be the most promising basis for WBG BOSS circuit breaker (other dopants like aluminum, boron and nitrogen may further…

LLNL researchers has developed an approach to mitigate HER on the ‘plating’ electrode, which uses a sub-device as a rebalancing cell to restore electrolyte properties, including pH, conductivity, and capacity across the main device of the flow battery.  This sub-device, which may need to be powered externally, has three major physical components: (1) a cathode electrode, (2) an anode electrode…

LLNL’s innovation offers an alternate synthetic route to graphite at lower cost using a molten salt mixture of CaCl2-CaCO3-CaO.  The synthetic production of graphite and other high-value carbon materials is accomplished in molten salt media via electrochemical reduction and transformation of the carbon from the carbonate ion. The broad electrochemical window of molten salts enables the…

LLNL researchers have developed a high average power Faraday rotator that is gas-cooled and uniquely designed to dissipate heat uniformly so that it does not build up in the optical component and affect its performance.  The Faraday rotator material is sliced into smaller disks like a loaf of bread so that high speed helium gas can flow between the slices.  With this highly efficient cooling…

LLNL inventors have shown that the optical material properties (transmission, reflectance, color) of an assembled device can be dynamically tunable using innovative core-shell nanomaterials and a structured composite crystal/colloid design. These smart optical materials are assembled from nanosized constituents that have a native surface charge.  The nanoparticles can be manipulated by an…

LLNL has developed a novel methodology for using commercially available automated sensors and actuators which can be deployed at scale in large appliances and plug-in EVs to provide as needed electric grid stabilization capabilities. The approach comprises of a population of voltage relays with a range of setpoints that would gradually reduce load as voltage falls. More severe voltage…

LLNL inventors have created innovative steps in the synthesis, carbonation and activation steps of aerogel manufacturing that allows for large scale production. These steps are:

1. Synthesis: a novel pre-cure step with subsequent gelation (RF precursor solution is heated with stirring to achieve a mixed liquid intermediate temperature, the precursor solution is then allowed to cool,…

Improving the active material of the Zn anode is critical to improving the practicality of Zn-MnO2 battery technology. LLNL researchers have developed a new category of 3D structured Zn anode using a direct-ink writing (DIW) printing process to create innovative hierarchical architectures.  The DIW ink, which is a gel-based mixture composed of zinc metal powder and organic binders, is extruded…

The approach developed by LLNL researchers is to use computer-aided design and advanced manufacturing methods to fabricate two or more continuous electrode structures intertwining in 3D space.  This configuration provides improved control electric field uniformity and the ability to carry out multiple electrochemical reactions.  This invention utilizes design tools to create architected…

CMI—a DOE Energy Innovation Hub—is a public/private partnership led by the Ames Laboratory that brings together the best and brightest research minds from universities, national laboratories (including LLNL), and the private sector to find innovative technology solutions to make better use of materials critical to the success of clean energy technologies as well as develop resilient and secure…

This novel detector for characterizing IFE implosions is an alternative to the current RTNADs to measure neutron fluxes > 3x10¹¹ neutrons/cm² at high shot rates. The detector consists of a stack of small square metal wafers separated by thin insulating spacers. Every other wafer is held at high voltage while the remaining wafers are grounded. The stack acts as an…

To address many of the aforementioned challenges of manufacturing LIBs and SSBs, LLNL researchers have developed a number of inventions that offer proposed solutions for their components:

To overcome challenges that existing techniques for creating 3DGs face, LLNL researchers have developed a method that uses a light-based 3D printing process to rapidly create 3DG lattices of essentially any desired structure with graphene strut microstructure having pore sizes on the order of 10 nm. This flexible technique enables printing 3D micro-architected graphene objects with complex,…

LLNL researchers have developed a new 3D printable lithium-air battery that uses a novel thin solid state ceramic electrolyte.   LLNL’s invention overcomes the combined challenges of low power density and low cycle life in previously designed lithium-air batteries by using solid state electrolytes to achieve stability and multiscale structuring of the electrolyte to achieve low interfacial…

The approach is to use peroxides to modify the reaction kinetics in the production of polysiloxanes.  A radical initiator in the presence of a hydride-terminated polysiloxane will increase the rate of curing and reduce manufacturing costs.  At a minimum a formulation would contain a hydride-terminated polysiloxane, a platinum catalyst, and an initiator that generates radicals.  The content of…

The novel technology developed at LLNL is a new, effective means of separating and concentrating Sc from lanthanides and non-REEs in unconventional, waste-derived feedstocks, thereby transforming an essentially valueless solution into valuable Sc concentrates.  The results represent an important advance in the development of an environmentally sustainable alternative to organic solvent-based…

This invention discloses a method to minimize transient variations in the wavelength- and/or pointing-behavior of an optic, without requiring a reduction in its thermal resistance, optical absorption, or operating irradiance. The invention employs a combination of a time-varying heat source and time-varying thermal resistance and/or heat sink temperature to achieve temperature stability of the…

LLNL researchers along with collaborators at Pennsylvania State University have found that a newly discovered natural protein named Lanmodulin (LanM) could be a potential candidate for extracting REEs from ore or other sources such as coal ash as well as purifying the REE material.  Through joint research, the scientists found that LanM undergoes a large conformational change in response to…

This novel method of producing waveplates from isotropic optical materials (e.g. fused silica) consists of forming a void-dash metasurface using the following process steps:

This technology can replace combustion heat with renewable energy in the form of electricity from variable renewable energy (VRE), such as photovoltaic (PV) solar and clean hydrogen (H2). Granular media functions as a heat-storage medium that enables renewable energy to be time-shifted from when it is available to when it is needed by an industrial process. The heated granular media, as the…

The novel LLNL approach is to use projection microstereolithography (LAPµSL), starting with a photocurable methacrylate resin formulation consisting of a combination of a photoinitiator, photoabsorber, inhibitor, solvents, and other additives.  Prior to use, the resin is pretreated to control viscosity for easier handling.  The resin is fed to a LAPµSL printer which employs a near UV light…

LLNL researchers have developed a custom formulated extreme low viscosity reactive silicone resin base modified with a temperature dependent thixotrope along with a modified catalyst package.  The uncatalyzed composition is capable of accepting loadings of polymer microspheres sufficient to produce a cured bulk rubber that has a density as low as 0.3 g/cc, thus compatible with high-resolution…

The inventors have developed a 3% Yttria partially-stabilized Zirconia (3YZ) ceramic ink that produces parts with both nano and microporosity and is compatible with two AM techniques: DIW and projection microstereolithography (PμSL). The 3YZ nano-porous ceramic printed parts had engineered macro cavities measuring several millimeters in length, wall thicknesses ranging from 200 to 540 μm, and…

This invention concerns a new type of optic: a transient gas or plasma volume grating produced indirectly by small secondary lasers or directly by nonlinear processes using the primary beams themselves. When used in conjunction with advantageously placed shielding it offers a means of protecting the final optical components of a high-repetition-rate IFE facility. These transmission optics are…

This invention utilizes transmission gratings to combine lasers of the same wavelength into a single collinear output. The transmission grating can be an all-bulk structure fabricated in fused silica, silicon, diamond, silicon nitride, etc. The transmission grating can also have dielectric coatings to increase diffraction efficiency and optical bandwidth. This invention makes possible…

LLNL researchers in the NIF Directorate DoD Technologies RF Photonics Group explored phase modulation solutions to this signal processing challenge. Optical frequency combs offer phase noise characteristics that are orders of magnitude lower than available from commercial microwave references. The Photonics Group researchers recognized that by converting the intensity information into phase,…

This invention describes a multiple nozzle microfluidic unit that allows simultaneous generation streams of multiple layered coaxial liquid jets. Liquids are pumped into the device at a combined flow rate from 100 mL/hr to 10 L/hr. Droplets are created with diameters in the range of 1 µm to 5 mm and can be created with 1-2 shell layers encapsulating fluid. Droplets created from the system can…

There are prominent technical challenges arising from spinning a battery on the order of kilohertz as required by magic angle spinning in order to obtain spectral resolution that are addressed and enable operando solid-state NMR. The operando NMR measurement allows for continuous monitoring of the battery components and of potential metastable states that may exist during…

The innovators have modified a epoxide-assisted sol-gel method to produce chlorine-free, monolithic REO aerogels in just a matter of hours. This method was demonstrated for the lanthanide series. An important factor in realizing the sol-gel transition with the nitrate precursor was the addition of a key ingredient and moderate heat.. These alcogels can then be dried and calcined to produce…

Using native bacterial regulatory systems, LLNL researchers have developed whole-cell biosensors that can be used in aqueous samples for sensitive and selective in situ detection of the uranyl oxycation (UO22+), the most toxic and stable form of U in oxygenated environments. Specifically, two functionally independent, native U-responsive regulatory systems, UzcRS and UrpRS, were integrated…

Livermore researchers have developed two novel TiCl4 based non-alkoxide sol-gel approaches for the synthesis of SiO2/TiO2 nanocomposite aerogels. Composite SiO2-TiO2 aerogels were obtained by epoxide-assisted gelation (EAG route) of TiCl4/DMF solution in the presence SiO2 aerogel particles. Additionally, the same TiCl4/DMF solution was employed to prepare SiO2@TiO2 aerogels by a facile one-…

The LLNL method is based on freeze‐casting of aerosolized and pressurized metal salt solutions and subsequent thermal processing. This method generates both porous particles with sizes down to one micron and macroscopic monoliths with nanometer scale ligaments/struts. The material's density can be controlled during the freeze‐dried stage. Compared to conventional approaches, this method…

LLNL uses the additive manufacturing technique known as Electrophoretic Deposition to shape the source particle material into a finished magnet geometry. The source particle material is dispersed in a liquid so that the particles can move freely. Electric fields in the shape of the finished product then draw the particles to the desired location to form a “green body”, much like an unfired…

Monolithic Telescopes are a novel implementation of a solid catadioptric design form, instantiated in a monolithic block of fused silica.

LLNL has a patented process to produce colloidal silica directly from geothermal fluids. Livermore’s process uses membranes to produce a mono-dispense slurry of colloidal silica particles for which there are several applications. LLNL has demonstrated that colloidal silica solutions that result from extraction of silica from geothermal fluids undergo a transition to a solid gel over a range of…

LLNL has developed a liquid-free method that increases the overall mechanical resistance of self-supported, carbon nanotube assemblies through nanoscale reinforcement by gas-phase deposition of a thermally cross-linkable polymer. Polymer-reinforcement increases the strength of CNT yarns after crosslinking. For example, a minimal amount (<200 nm) of poly-glycidyl metacrylate (PGMA) deposited…

The LLNL method for optimizing as built optical designs uses insights from perturbed optical system theory and reformulates perturbation of optical performance in terms of double Zernikes, which can be calculated analytically rather than by tracing thousands of rays. A new theory of compensation is enabled by the use of double Zernikes which allows the performance degradation of a perturbed…

By combining 3D printing and dealloying., researchers at LLNL have developed a method for fabricating metal foams with engineered hierarchical architectures consisting of pores at least 3 distinct length scales. LLNL’s method uses direct ink writing (DIW), a 3D printing technique for additive manufacturing to fabricate hierarchical nanoporous metal foams with deterministically controlled 3D…

LLNL researchers have developed an alternative route to protective breathable membranes called Second Skin technology, which has transformative potential for protective garments. These membranes are expected to be particularly effective in mitigating physiological burden.

For additional information see article in Advanced Materials “Ultrabreathable and Protective Membranes with Sub-5…

LLNL researchers have developed a custom resin formulation which uses a dispersing solvent and only a multifunctional monomer as the binding agent. The dispersing solvent system typically used has multiple components meant to achieve excellent dispersal of silica in order to create a flowable resin (rather than a paste). The dispersing agent has low vapor pressure, which allows the 3D printed…

LLNL researchers have developed a novel method of 3D printing regular microstructured architectures and subsequent complex macrostructures from additively manufactured bio-based composite thermoset shape memory polymer composite materials. This technology for 3D additively manufactured parts utilizes up to a 4 axis control DIW system for fabricating bio­ based thermally cured epoxy based SMP…

LLNL researchers have developed the hardware and chemistry to allow additive manufacturing of short carbon fibers in a thermoset polymer matrix which have a high degree of structural alignment over conventional cast or pressed short/chopped carbon fiber polymer composites.

The invention is based on the shear dispersal, alignment and concentration of fiber fraction within a resin…

LLNL has developed a new method of separating carbon dioxide from flue gas. LLNL's ion pump method increases the concentration of dissolved carbonate ion solution. This increases the vapor pressure of carbon dioxide gas, permitting carbon dioxide to be removed from the downstream side of the ion pump as a pure gas. The ion pumping may be obtained from reverse osmosis, electrodialysis, or the…

Chemical and biological sensors based on nanowire or nanotube technologies exhibit observable ultrasensitive detection limits due to their unusually large surface-to-volume architecture. This suggests that nanosensors can provide a distinct advantage over conventional designs. This advantage is further enhanced when the nanosensor can harvest its meager power requirements from the surrounding…

The new LLNL technique works by transiently removing and trapping concrete or rock surface material, so that contaminants are confined in a manner that is easy to isolate and remove. Our studies suggest that 10 m² of surface could be processed per hour. The technique easily scales to more surface/hr.

The SLIDER deflector includes a waveguide, a serrated mask positioned above the waveguide cladding, and a synchronized pump beam. The pump beam illuminates the serrated mask with a short pulse and transfers its pattern to the guiding layer where it imprints a sequence of prisms. The prisms are activated via nonlinear optical effects in the semiconductor and persist for the duration of the…

The selected industrial partner and LLNL will enter into a Cooperative Research and Development Agreement (CRADA) to develop the next generation of laser technologies for MEGa-ray systems and to create a next generation of MEGa-ray sources that could be marketed to both the industrial and academic communities.

The MEGa-ray system developed will be based on LLNL's proprietary, multi-…

LLNL’s system consists of one or more flashlamp-pumped Nd:glass zig-zag amplifiers, a very low threshold stimulated-Brillouin-scattering (SBS) phase conjugator system, and a free-running single frequency Nd:YLF master oscillator.

An invention at LLNL uses a mixture of solid and liquid dielectric media. This combination has properties that are an improvement over either separately. The solid phase, in the form of small pellets, inhibits fluid motion, which reduces leakage currents, while the liquid phase (dielectric oil) provides self-repair capabilities. Also, since the media is removable, the high voltage equipment…

The nanosphere synthesis process works when a nanostructured substrate is heated above a critical temperature in the presence of a small amount of metal on the nanostructured surface. The metal acts as a particular type of catalyst for nanowire formation. It is periodically segregated within the nanowire in a thermodynamically well-defined process as nanowires grow. The result is…

Dubbed the "LLNL Chemical Prism", the LLNL system has use wherever there is a need to separate components of a fluid. A few examples include:

• Chemical detection for known and previously unknown chemicals or substances
• Separation of biomolecules from a cellular extract
• Fractionation of a complex mixture of hydrocarbons
• Forensic analysis of…

To overcome limitations with cellular silicone foams, LLNL innovators have developed a new 3D energy absorbing material with tailored/engineered bulk-scale properties. The energy absorbing material has 3D patterned architectures specially designed for specific energy absorbing properties. The combination of LLNL's capabilities in advanced modeling and simulation and the additive…

LLNL is developing the Space-based Telescopes for Actionable Refinement of Ephemeris (STARE). STARE is a constellation of low cost nano-satellites (less than 5Kg) in low-earth orbit dedicated to the observation of space debris in conjunction with a ground-based infrastructure for maintenance, coordination and data processing. Each nano-satellite in the constellation is capable of recording an…

Nanomaterials that are emerging out of cutting edge nanotechnology research are a key component for an energy revolution. Carbon-based nanomaterials are ushering in the "new carbon age" with carbon nanotubes, nanoporous carbons, and graphene nanosheets that will prove necessary to provide sustainable energy applications that lessen our dependence on fossil fuels.

Carbon aerogels (CAs)…

Redox ion-exchange polymers ("redox-ionites") and membranes possessing cation- and anion- exchange, amphoteric, complex-forming and oxidation-reduction abilities have been developed on the basis of the biocompatible synthetic and chemically modified natural polymers. In addition, developments have been made towards methods of obtaining of water-soluble and spatially cross-linked ionites of…

A ceramic HEPA filter designed to meet commercial and DOE requirements, as well as to minimize upgrade installation logistics for use in existing facilities. Current key performance requirements are described in DOE Standard 3020. The ceramic filter is designed to be nonflammable, corrosion resistant, and compatible with high temperatures and moisture. The ceramic filter will significantly…

The design calculations that have been performed in exploring the potentialities of LLNL's new approaches to flywheel energy storage have been built on existing and past LLNL flywheel programs, including a program aimed at flywheel systems for the bulk storage of electricity at utility scale. To achieve the requirements of such systems, as mentioned above, LLNL has developed some key new…

LLNL's Slurry Stabilization Method provides a chemical means of stabilizing a polishing compound in suspension at working concentrations without reducing the rate of material removal. The treated product remains stable for many months in storage.

LLNL has developed a noble gas mass spectrometry facility that houses a state-of-the-art water-gas separation manifold and mass spectrometry system designed specifically for high throughput of groundwater samples. The fully automated, computer-controlled manifold system allows analysis of the full suite of noble gases (3He/4He, He, Ne, Ar, Kr, and Xe concentrations), along with low level…

LLNL has developed novel nanoporous carbon materials for the surface-stress-induced actuator technology. The morphology of these materials has been designed to combine high surface area and mechanical strength. The process allows for the fabrication of large monolithic pieces with low densities and high structural integrity. One actuation technology relies on electrochemically- induced changes…